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knestronX TEST-SIM 100

Modular DC/DC system for highly dynamic battery simulation with 100 kW

The knestronX TEST-SIM 100 is a high-performance DC/DC module for simulating battery systems in test and development environments. It was specifically designed for applications where reproducible test conditions, stable control, and a controlled energy flow are paramount.

The system enables realistic simulation of charging and discharging behavior, thereby supporting the development and validation of components and systems under real-world conditions. The TEST-SIM 100 offers a reliable and cost-effective solution, particularly in the early stages of development or for recurring test tasks.

By utilizing proven IGBT technology, the module combines robust performance with high operational reliability and is ideally suited for typical power ranges up to 100 kW.

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Highlights at a glance:

  • Reliable simulation up to 100 kW: Reproducible tests through realistic modeling of battery systems
  • Rugged IGBT Technology: Proven Technology for Reliable and Cost-Effective Test Applications
  • Bidirectional operation: Simulation of charging and discharging processes in both directions.
  • High dynamic response: Rapid adaptation to changing load conditions during the testing process
  • Optimized for test systems: Reliable operation in development and test environments

Technical data

  • Input voltage range: up to 750 VDC (customizable; please inquire)
  • Output voltage range: up to 50–1200 VDC (half-bridge); 0–1200 V (full-bridge); customizable upon request
  • 2 x 50 kW high-voltage resonant converters
  • 2 x high-voltage step-up/step-down converters with 50 kW
  • Continuous output power: up to 100 kW
  • Peak output power: up to 125 kW
  • Cooling: Water
  • IGBT design
  • High-performance control via precision measurement module (EtherCAT)
Data Sheet
Custom Configuration

Typical Applications

  • Simulation and testing of components in the context of megawatt charging (MCS), electrolysis systems, and smart grid applications
  • Simulation of Battery Modules & Drive Components
  • Test Benches and Cycling of Battery Modules
  • Can be flexibly integrated into existing test benches and test systems

Not quite right for your application?

In addition to preconfigured modules, we offer the option to tailor the TEST-SIM 100 specifically to your application—from topology to system integration.

Discuss application

Rethinking Power Electronics?

We look forward to hearing from you!

Address

Osterwalder Str. 12
87496 Hopferbach
Germany

E-mail

vertrieb@knestel.de

Phone

+49 8372- 7080

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